Chapter 24
Troubleshooting
Runs but van stays hot
Check exterior shading, open roof vent/doors, condenser recirculation, dirty coils/filter, fan path, front/rear split,humidity and whether heat load exceeds capacity.
Cold rear, hot front
Run all circulation fans, clear return path, redirect supply, block cab solar gain and inspect the forehead/cabinsulation. Do not simply lower the rear thermostat.
High current/shutdown
Measure voltage at A/C and source, inspect hot terminals, condenser airflow/temperature, coil cleanliness,low-voltage code and battery/BMS limit. Stop on burning smell or abnormal heat.
Water/frost
Clear condensate safely, verify slope and humidity. Frost can mean restricted airflow, dirty filter/coil,sensor/control fault or refrigerant issue; switch off and diagnose rather than chipping ice.
System rule
Do not judge a cooling upgrade at the vent. Judge it by the hottest occupied zone, humidity, energy usedand whether the system can recover that energy safely.
CHAPTER CHECK
• I can explain which heat path this step addresses.• I measured its effect at front, middle and rear - not only by touch.• I added its power, failure mode, maintenance and safety action to the system plan.